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Baseball Caps

Compare baseball cap blanks for print-on-demand sellers. Classic structured caps with curved brims and fitted or adjustable closures from brands like AS Colour and Beechfield.

33 products from 5 suppliers

Classic structured 6-panel with curved brim Fitted, velcro, buckle, and flexfit closure range Buckram-lined crown for stable embroidery placement Embroidery, DTG, and DTF decoration methods AS Colour and Beechfield brand blanks available Classic structured 6-panel with curved brim Fitted, velcro, buckle, and flexfit closure range Buckram-lined crown for stable embroidery placement Embroidery, DTG, and DTF decoration methods AS Colour and Beechfield brand blanks available Classic structured 6-panel with curved brim Fitted, velcro, buckle, and flexfit closure range Buckram-lined crown for stable embroidery placement Embroidery, DTG, and DTF decoration methods AS Colour and Beechfield brand blanks available

Baseball Caps products

Econscious EC7000 Organic Baseball Cap
Econscious

Econscious EC7000 Organic Baseball Cap

$15.85-$18.76

Suppliers: Fourthwall, Printful, Printify
Markets: United States, United Kingdom, Europe, Australia, Canada
More info

Econscious EC7000 Organic Baseball Cap is a dad hat with 100% Organic Cotton material, adjustable closure, low profile, dad style, and unstructured crown. Compatible with embroidery and DTG. Additional stable specs include pre curved brim.

100% Organic Cotton · Embroidery / DTG / DTF

Otto Cap 18-253 Low Profile Baseball Cap
Otto Cap

Otto Cap 18-253 Low Profile Baseball Cap

$14.36-$21.16

Suppliers: Fourthwall, Printful, Printify
Markets: United States, United Kingdom, Europe, Australia, Canada
More info

Clean, untreated 100% cotton dad hat with unstructured 6-panel construction, low profile crown, and hook-and-loop closure. No wash treatment or distressing, providing a consistent base color for decoration. Pre-curved brim. Compatible with Embroidery and Direct-to-Garment (DTG) printing.

100% Cotton · Embroidery / DTG / DTF

Otto Cap 31-069 Mid-Profile Baseball Cap
Otto Cap

Otto Cap 31-069 Mid-Profile Baseball Cap

$11.75-$20.39

Suppliers: Fourthwall, Printful, Printify
Markets: United States, United Kingdom, Europe, Australia, Canada
More info

Otto Cap 31-069 Mid-Profile Baseball Cap is a dad hat with 65% Polyester / 35% Cotton material, snapback closure, mid profile, 5-panel construction, and 5 panel style. Compatible with embroidery and DTG. Additional stable specs include structured crown and pre curved brim.

DTG / DTF / Embroidery / UV print

Comfort Colors CCWC0 Coastal Washed Cap
Comfort Colors

Comfort Colors CCWC0 Coastal Washed Cap

$18.87-$22.10

Suppliers: Printful, Printify
Markets: United States, United Kingdom, Europe, Australia, Canada
More info

Comfort Colors CCWC0 Coastal Washed Cap is a cap with 8.5 oz 100% Cotton Twill material, buckle closure, 6-panel construction, and mid profile. DTF and embroidery are listed for decoration. The unstructured crown gives the cap a softer dad-hat profile.

8.5 oz 100% Cotton Twill · DTF / Embroidery

Beechfield B10 Original 5 Panel Cap
Beechfield

Beechfield B10 Original 5 Panel Cap

$18.46

Suppliers: Gelato
Markets: United Kingdom, Europe
More info

Structured 5-panel cap in 100% cotton twill with mid profile, pre-curved brim, and velcro closure. The structured crown holds its shape for consistent embroidery and DTG placement. The 5-panel construction creates a seamless front for wider decoration designs.

100% Cotton Twill · DTG / DTF / Embroidery

Using United Kingdom / USD pricing because in-market pricing is unavailable.

Comfort Colors CCRC0 Sunwashed Rope Cap
Comfort Colors

Comfort Colors CCRC0 Sunwashed Rope Cap

$19.76-$22.98

Suppliers: Printify
Markets: United States, United Kingdom, Europe, Australia, Canada
More info

Comfort Colors CCRC0 Sunwashed Rope Cap is a cap with 3.69 oz 100% Polyester Micro Ripstop material, snapback closure, 5-panel construction, and high profile. DTF and embroidery are listed for decoration. The structured crown gives embroidery a stable front-panel surface.

DTF / Embroidery

Infinity Her GABY Women's Perforated Performance Cap
Infinity Her

Infinity Her GABY Women's Perforated Performance Cap

$20.08

Suppliers: Printify
Markets: United States, United Kingdom, Europe, Australia, Canada
More info

Infinity Her GABY Women's Perforated Performance Cap: Women's-fit unstructured six-panel low-profile performance cap in a 97/3 polyester-spandex blend, with laser-cut perforations, a concealed ponytail opening, slightly curved visor, and slotted snapback closure. DTF is listed on the current supplier offer.

DTF

Nike NKFB6449 Unstructured Cotton/Poly Twill Cap
Nike

Nike NKFB6449 Unstructured Cotton/Poly Twill Cap

$28.00

Suppliers: Gelato
Markets: United States, United Kingdom, Europe, Australia, Canada
More info

Unstructured 6-panel dad cap in 58/42 cotton-polyester twill with mid profile, curved brim, and buckle closure. The twill weave provides a textured, durable surface suited to Embroidery. Cotton-poly blend adds shape retention over pure cotton alternatives.

DTF / Embroidery / Screen print / Heat Transfer

Pacific Headwear P421 Weekender Cap
Pacific Headwear

Pacific Headwear P421 Weekender Cap

$15.56

Suppliers: CustomCat
Markets: United States, United Kingdom, Europe, Australia, Canada
More info

Structured 5-panel cap in polyester/spandex woven fabric with mid-profile crown, curved brim, and snapback closure. The woven polyester/spandex provides stretch and shape retention across all panels. Embroidery compatible — the structured crown holds form for consistent stitch placement.

Polyester Spandex Woven · Embroidery / Digisoft

Supplier Coverage

5

Suppliers represented

Print Methods

Embroidery DTG DTF

Demographics

Men Women Unisex Kids

Feature Availability

No feature tags available

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About Baseball Caps

Baseball caps are the broadest category in POD headwear, spanning the widest range of closure types: fitted (no closure, sized to head circumference), velcro strap, buckle strap, and flexfit elastic. Closure choice affects both adjustability and the back silhouette.

The structured crown uses buckram lining to maintain shape, paired with a pre-curved brim that distinguishes baseball caps from flat-brim snapbacks. Standard 6-panel construction provides a split front for centered embroidery. DTG and DTF are available for full-color artwork on the rigid panels. Material ranges from cotton twill to polyester performance blends.

Questions buyers ask

How do baseball cap closures affect inventory planning?
Fitted caps require stocking multiple sizes per design. Adjustable closures (velcro, buckle, flexfit) allow one-size-fits-most, dramatically reducing SKU count.
What's the advantage of flexfit elastic closure on baseball caps?
Flexfit stretches to fit a range of head sizes without visible hardware at the back. It gives a clean, fitted look without requiring sized inventory per design.
How does baseball cap embroidery compare to snapback embroidery?
Nearly identical stitch quality — both use buckram-lined structured crowns. The main difference is the pre-curved vs flat brim silhouette, which doesn't affect embroidery.
Can you do full-color DTG prints on baseball caps?
Yes. The structured 6-panel construction provides rigid, flat front panels suited to DTG and DTF full-color printing. Embroidery remains more common for logo-based designs.
What materials are baseball cap blanks made from?
Cotton twill is breathable and embroidery-friendly. Polyester performance blends offer moisture wicking. Wool blends add structure and a denser hand feel.
Why is 6-panel construction standard for baseball caps?
Six panels create a symmetric split front with a center seam, providing balanced embroidery placement. The structure conforms to head shape while maintaining crown rigidity.
What makes baseball caps the broadest POD headwear category?
Baseball caps span the widest range of closures (fitted, velcro, buckle, flexfit), materials (cotton, poly, wool), and use cases from casual to athletic to corporate.